Silk is one of the most sought-after textiles in the world. Its beauty and plush texture makes it ideal for creating luxurious evening gowns, soft sheets, and chic scarves. However, silk is also one of the most difficult textiles to work with; not only is it expensive to produce in large quantities, it’s also prone to color fading and has notoriously low colorfastness.
This is why silk textile manufacturers must test their silk products for color consistency and fastness throughout the manufacturing process. Using spectrophotometry, you can ensure that your dyes saturate the silk completely and that the silk retains its color even after prolonged washing and sun exposure. When you use an advanced spectrophotometer that is designed to meet the specific needs of the textile industry, you’ll ensure that your silk products won’t fade after just a few washes.
Why Silk Textiles Are Prone to Color Fading
The greatest challenge silk manufacturers face is that silk does not hold dye as well as some other textiles. In contrast to materials like cotton yarn, silk tends to fade more quickly when exposed to the sun or prolonged washing. If a silk textile’s colorfastness is low, then that could result in poor color saturation, color inconsistencies in the final product (like a fabric that appears mottled), and bleeding.1
But why is silk so difficult to dye properly? Researchers studying the properties of silk suspect that it is due to the stripping of the material’s natural protective layers during manufacturing. A study conducted by the National Institute of Sericultural and Entomological Science found that a sticky protein called sericin plays an important role in raw silk.2 Sericin protects raw silk from sun damage and color fading. However, if manufacturers degum their fabrics to remove stickiness and improve texture, then this protective layer is also removed, resulting in a textile that’s prone to color loss.
Even when manufacturers choose not to degum their silk, color fading can still occur depending on the type of mordant used. For example, silks that are mordanted with iron oxide show only slight color fading, whereas those mordanted with aluminum tend to fade significantly. This is why many manufacturers take preventative measures throughout the manufacturing process to prevent color loss and improve the colorfastness in their products. 3 You can improve colorfastness in your silk products by using an iron oxide mordant, coating your product in a thin layer of protective polymer film and by testing your silk products for colorfastness and consistency using a spectrophotometer.
Using Spectrophotometry to Improve Silk Colorfastness
Spectrophotometry can improve colorfastness in silk by helping you refine your manufacturing process and allowing you to test the durability of your textiles under specific environmental conditions. When you treat your raw silk with a mordant and a fabric dye, you can start by testing how well the color of the fabric holds when exposed to sunlight, rubbing, and washing. By testing small samples of dyed silk using a spectrophotometer, you’ll see how quickly your products fade under these conditions, and you can refine your mordant and dye formula to improve colorfastness.
The spectrophotometer will set an initial color standard for the product (the color of the product when it is first dyed) and you can then compare future measurements to this standard. For example, if you dye a sample of silk and use an aluminum mordant to set the dye, you may find that your sample starts to fade after just five washes. In response, you might use an iron mordant and coat your silk in a polymer film to improve fastness. To test whether these changes actually had a positive impact on your silk’s colorfastness, you can wash your sample five times and see whether color retention improved. Moreover, once you’ve refined your manufacturing process and dye formula, you can test your future silk products to ensure that they are all consistent in color from batch to batch.
The UltraScan VIS instrument is one of the best options for silk manufacturers due to its versatility and long-term stability. The instrument measures both reflected and transmitted color, making it ideal for silk products. One of the challenges of testing the color of silk is that some woven textiles and yarns are so thin that they appear almost translucent. The UltraScan VIS can take reliable, accurate measurements of materials ranging from opaque taffeta to paper-thin, nearly transparent chiffon. The spectrophotometer also measures samples in the complete CIE recommended spectral range. This means that every part of the visible spectrum is included in the instrument’s calculations, allowing you to test the color of your silk the way that the human eye sees it.
Spectrophotometry Saves Precious Time and Resources
When you use a spectrophotometer to test the colorfastness in your silk products, you will make the most out of your resources. Silk is one of the most expensive and time-consuming textiles to make because you have to wait for silkworms to create their cocoons and then carefully unravel every silk cocoon by hand.4 Every strand of silk is valuable due to the effort required to obtain it. If you dye your silk improperly or fail to test small samples of your products for colorfastness, you may waste yards of expensive raw material.
A spectrophotometer only requires a small sample of silk to test for fastness and color consistency, making it a cost-effective solution for manufacturers. By identifying the most durable dyes and mordants using a spectrophotometer, you’ll dramatically improve the quality of your silk products and maximize your limited time and resources.
Are you ready to improve the colorfastness of your silk products? Contact HunterLab to find out more about our state-of-the-art spectrophotometers, including the UltraScan VIS. For more than 60 years, we’ve worked closely with the textile industry to find efficient, reliable solutions for all of your color quality control needs. Our experts will help you develop an effective color measurement protocol for your silk products, ensuring that you produce the highest-quality textiles possible.
- “Several Factors Affect the Color Fastness of Textiles”, June 5, 2013, http://textilemachine.fangzhi-jixie.com/machine_1/content/?887.html ↩
- “Degradation and Color Fading of Silk Products Dyed with Natural Dyes and Mordants”, December 28, 2000, https://pubs.acs.org/doi/abs/10.1021/bk-2001-0779.ch007 ↩
- “Deposition of Polyelectrolyte Multilayers to Improve the Color Fastness of Silk”, June 1, 2007, http://journals.sagepub.com/doi/abs/10.1177/0040517507071969?journalCode=trjc ↩
- “Why Is Silk So Expensive?”, May 24, 2016, http://titaniumoxide.blogspot.com/2016/05/why-is-silk-is-so-expensive.html#.W3WuwNVKjmg ↩